Industry Application

Dairy production

2019-02-21

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Description

Dairy products refer to processed milk or goat milk and its processed products as the main raw materials, with or without the addition of appropriate amounts of vitamins, minerals and other auxiliary materials, using the conditions required by laws and regulations and standards, and processed into various Food, also called cream products.

Dairy products include liquid milk (pasteurized milk, sterilized milk, prepared milk, fermented milk); milk powder (whole milk powder, skimmed milk powder, partially skimmed milk powder, prepared milk powder, colostrum powder); other Dairy products (etc.).

The dairy product consumer market is constantly expanding, and milk products have entered millions of households. At this time, the quality of dairy products has repeatedly appeared, endangering the human health of the people, affecting the development and survival of dairy companies, and affecting the interests of cattle farmers. It is of great significance to strengthen the management of milk quality and safety.

Dairy production process

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Dairy product production includes processes such as fresh milk pretreatment, heat exchange, homogenization, drying, sterilization, and filling. Different products have different processing techniques, but all require high-precision process instruments to monitor the production process to ensure Production safety and reliability.

Type selection

1. Raw material / finished product flow measurement

In the dairy production process, the process flow from raw materials to finished products needs to be measured with a hygienic electromagnetic flowmeter, which has high measurement accuracy and can improve the safe and hygienic production of the process.

Electromagnetic flow meter

›Clamp connection, easy to clean and more hygienic

›Wide measuring caliber: DN10 ~ DN100

›High-precision measurement: ± 0.5%

›Forward and reverse flow measurement

›Multiple output communication: 4-20mA, pulse output, RS485     

›Multiple power supply methods: 220VAC / 24VDC / lithium battery


2.Circulation water / wastewater flow measurement

In the dairy production process, the consumption of circulating water and wastewater flow needs to be controlled in real time, which not only ensures water conservation in the process, but also controls the discharge of wastewater reasonably.

Ultrasonic flow meter

No need cut pipe

Wide measuring diameter:DN15~DN6000

High-precision measurement:1%

Forward and reverse flow measurement

Multiple output communication: 4-20mA, pulse output, RS485

Multiple power supply modes: 220VAC / 24VDC


3.Steam flow measurement

Distillation, sterilization, drying, sizing and other processes in the dairy product processing process need to strictly control the consumption of steam flow in order to ensure the stability of each process.

Vortex flow meter

Wide measuring diameter:DN15~DN1800

Multiple installation methods: clamping, flange, insertion, etc.

Multiple explosion-proof: intrinsically safe, flameproof

Multiple output communication: 4-20mA, pulse output, RS485

Multiple power supply modes: 220VAC / 24VDC / lithium battery


4.Temperature measurements

     Temperature is one of the most common measurement parameters in dairy production. Regardless of the type of dairy plant, stable high-precision temperature measurement is the key to ensuring operating performance. GAIMC provides a full range of temperature sensors such as thermal resistors, thermocouples, temperature transmitters and accessories to meet all process requirements for dairy products.


Rtd/Thermocouple

     Can be used in power plant temperature measurement, according to the actual application of selection.


Head mounted temperature transmitter

    Measuring the temperature through a temperature sensor, the transmitter processes the signal into a standard industrial signal and transmits it to the back-end device.


Wireless temperature transmitter

No wiring in the field, saving installation costs, directly transfer the measured temperature to the back-end equipment by wireless means.



5.Water quality measurement

Fermentation, sterilization, concentration monitoring, and CIP cleaning during cheese maturation require online monitoring and analysis of pH, EC, and DO.

PH controller

Multiple electrodes for different working conditions

Simultaneous measurement and display of pH / OPR and temperature

Isolated transmission output, more stable signal

       ›Manual/automatic temperature compensation for more accurate measurement

High and low alarm function

IP54 protection


Conductivity Meter

Multiple electrodes for different working conditions

Simultaneous measurement and display of EC / TDS and temperature

Isolated transmission output, more stable signal

       ›Manual/automatic temperature compensation for more accurate measurement

High and low alarm function

Guard dog against crash


Dissolved oxygen meter

Polarography / Fluorescence

Simultaneous measurement and display of oxygen content / oxygen partial pressure / oxygen saturation and temperature

Isolated transmission output, more stable signal

       ›Manual/automatic temperature compensation for more accurate measurement

High and low alarm function

Zero Oxygen & Full Scale Calibration