Beverage Production

TIME: 2025.07.23 NUMBER OF VIEWS 859
Beverage production process monitoring background

    As an important part of the food industry, the beverage industry has seen a continuous growth in the market size of multiple categories, with a significant trend towards health and functionalization. Raw material process innovation ensures quality and safety, intelligent automation reduces costs and increases efficiency, and strict quality control and environmental protection measures meet consumer demand and strengthen brand competitiveness. Therefore, an efficient, safe, and sustainable production system is the key cornerstone for beverage companies to cope with market changes and achieve long-term development.



Beverage production process monitoring system

    By real-time dynamic monitoring of parameters such as water quality, flow rate, and temperature throughout the beverage production process, and stably transmitting real-time data to the back-end monitoring system via RS485, multi-dimensional analysis is performed based on big data models and AI algorithms to achieve intelligent early warning and multi-dimensional optimization, ensuring that water quality meets standards throughout the entire process. At the same time, it extends equipment life and reduces energy consumption, providing a safe, efficient, economical, and intelligent full life cycle management solution for beverage production.




Beverage production process monitoring indicators

1. pH: Ensure that the pH value of water meets the process requirements to prevent affecting the taste, anti-corrosion effect and equipment corrosion risk.

2. Conductivity/TDS:  Monitor water purity, which reflects the total dissolved solids content, i.e. the purity of the water source.

3. Dissolved oxygen:  Control oxygen content to ensure the bubble stability of carbonated beverages and the antioxidant properties of fruit juice.

4. Turbidity : Remove suspended matter such as mud, colloids, etc. to prevent turbidity of finished products or clogging of pipelines.

5. Residual Chlorine/Ozone: Ensure the sterilization effect while avoiding excessive residue affecting the taste.

6. Hardness: Prevent scale formation, reduce energy consumption and shorten equipment life, as well as product compliance.

7. Flow:  Improve production efficiency (reduce raw material waste), ensure process continuity (such as filling speed matching) and compliance (such as additive dosage), etc.

8. Temperature:  Affects the sterilization effect (such as pasteurization temperature) and carbonation degree (such as CO2 solubility).

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