Are you struggling with temperature sensor failures in high-temperature chimney applications? In this Norwegian case study, discover how specialized PT100 sensors with mica stainless steel braided cables are solving extreme temperature challenges in smart home chimney systems. Learn how the right high-temperature sensing solution can withstand 600°C exhaust gases, maintain flexibility, and provide reliable long-term performance in the most demanding environments.
The Norwegian smart home market demands robust heating solutions capable of withstanding extreme winter conditions. Chimney temperature monitoring is critical for efficient combustion control, safety compliance, and system optimization. However, standard temperature sensors fail rapidly when exposed to 600°C exhaust gases, creating significant challenges for manufacturers and homeowners seeking reliable smart home integration.
Standard PT100 sensors and cables cannot withstand 600°C exhaust temperatures, with conventional cable insulation quickly degrading and failing within days of exposure.
High-temperature applications typically require rigid, inflexible cables that complicate installation and maintenance in confined chimney spaces and smart home setups.
Sensors must withstand not only extreme heat but also exposure to soot, combustion gases, and potential moisture while maintaining accurate temperature readings.
Connecting high-temperature sensors to standard smart home systems requires specialized terminations that maintain reliability under thermal stress and vibration.
Our Norwegian client selected the GAIMC-PT100 GTS300 temperature sensor specifically engineered for extreme temperature chimney applications. This advanced PT100 solution combines a 600°C rated stainless steel probe with innovative mica stainless steel braided cabling to deliver unmatched performance in high-temperature environments.
The GAIMC-PT100 GTS300 features a revolutionary mica stainless steel braided cable construction that withstands temperatures from 500°C to 1000°C, far exceeding the 600°C chimney exhaust requirements. The two-segment design combines mica core insulation with stainless steel braiding, maintaining cable flexibility while providing ultimate thermal protection. The stainless steel probe and specialized terminations ensure reliable operation in harsh chimney environments filled with soot, combustion gases, and thermal cycling stresses.
Withstands continuous 600°C exhaust temperatures where standard sensors fail within days, providing reliable long-term performance in the most demanding chimney applications.
Mica stainless steel braided construction preserves cable flexibility even at high temperatures, enabling easy installation and routing in confined chimney spaces and smart home setups.
Waterproof design withstands soot, combustion gases, and moisture exposure while maintaining accurate temperature readings and electrical integrity.
MOLEX terminations with heat shrink protection ensure secure connections to smart home systems, maintaining reliability under thermal stress and vibration.
Standard PT100 sensors use conventional cable insulation that begins degrading at temperatures above 200°C. At 600°C chimney exhaust temperatures, this insulation quickly breaks down, causing short circuits, sensor failure, and potential safety hazards within days of operation.
The mica core provides excellent electrical insulation at temperatures up to 1000°C, while the stainless steel braiding offers mechanical protection and heat dissipation. This two-layer construction maintains both thermal endurance and cable flexibility, unlike rigid ceramic alternatives.
The extended heat shrink provides additional thermal protection at the transition point between high-temperature and standard temperature zones. It prevents heat damage to termination points and ensures reliable connections to control systems outside the high-heat environment.
Yes, the GAIMC-PT100 GTS300 is suitable for various high-temperature applications including industrial furnaces, engine exhaust monitoring, boiler systems, and any environment requiring reliable temperature sensing up to 600°C with exposure to harsh gases and particulates.
While 3-wire or 4-wire configurations offer better lead resistance compensation, the 2-wire design simplifies installation in high-temperature environments. For chimney applications where cable runs are typically short (1.5m in this case), the lead resistance error is minimal and acceptable for combustion control and safety monitoring purposes.
Discover how GAIMC high-temperature sensor solutions can transform your chimney monitoring and other extreme environment applications. Our engineering team provides customized solutions for your specific temperature and environmental requirements.
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