GAIMC-PT100 GTS300 High-Temperature Sensor for Chimney Applications

TIME: 2025.11.24 NUMBER OF VIEWS 7

Are you struggling with temperature sensor failures in high-temperature chimney applications? In this Norwegian case study, discover how specialized PT100 sensors with mica stainless steel braided cables are solving extreme temperature challenges in smart home chimney systems. Learn how the right high-temperature sensing solution can withstand 600°C exhaust gases, maintain flexibility, and provide reliable long-term performance in the most demanding environments.

Industry Background: Smart Home Chimney Monitoring in Scandinavian Climate

The Norwegian smart home market demands robust heating solutions capable of withstanding extreme winter conditions. Chimney temperature monitoring is critical for efficient combustion control, safety compliance, and system optimization. However, standard temperature sensors fail rapidly when exposed to 600°C exhaust gases, creating significant challenges for manufacturers and homeowners seeking reliable smart home integration.

Critical Challenges in Chimney Temperature Monitoring

Extreme Temperature Failure

Standard PT100 sensors and cables cannot withstand 600°C exhaust temperatures, with conventional cable insulation quickly degrading and failing within days of exposure.

Cable Flexibility Requirements

High-temperature applications typically require rigid, inflexible cables that complicate installation and maintenance in confined chimney spaces and smart home setups.

Environmental Durability

Sensors must withstand not only extreme heat but also exposure to soot, combustion gases, and potential moisture while maintaining accurate temperature readings.

Integration Complexity

Connecting high-temperature sensors to standard smart home systems requires specialized terminations that maintain reliability under thermal stress and vibration.

The GAIMC Solution: High-Temperature Sensing for Chimney Applications

Product Introduction: GAIMC-PT100 GTS300 Series

Our Norwegian client selected the GAIMC-PT100 GTS300 temperature sensor specifically engineered for extreme temperature chimney applications. This advanced PT100 solution combines a 600°C rated stainless steel probe with innovative mica stainless steel braided cabling to deliver unmatched performance in high-temperature environments.

Technical Specifications

Product Model: GAIMC-PT100 GTS300
Sensor Type: PT100 RTD Class B
Wiring Configuration: 2-wire
Application: Chimney Temperature Monitoring
Temperature Range: 0-600°C
Probe Material: Stainless Steel φ6×30mm
Cable Type: Mica Stainless Steel Braided
Cable Construction: Mica Core with Stainless Steel Braiding
Cable Length: 1.5 meters
Heat Shrink: 210mm at Stripped Ends
Termination: MOLEX 50098-8000 & 51036-0200
GAIMC-PT100 GTS300 High Temperature Sensor for Chimney Applications

Engineered for Extreme Heat Environments

The GAIMC-PT100 GTS300 features a revolutionary mica stainless steel braided cable construction that withstands temperatures from 500°C to 1000°C, far exceeding the 600°C chimney exhaust requirements. The two-segment design combines mica core insulation with stainless steel braiding, maintaining cable flexibility while providing ultimate thermal protection. The stainless steel probe and specialized terminations ensure reliable operation in harsh chimney environments filled with soot, combustion gases, and thermal cycling stresses.

Transforming Chimney Safety and Efficiency: Key Benefits

Extreme Temperature Endurance

Withstands continuous 600°C exhaust temperatures where standard sensors fail within days, providing reliable long-term performance in the most demanding chimney applications.

Maintained Flexibility

Mica stainless steel braided construction preserves cable flexibility even at high temperatures, enabling easy installation and routing in confined chimney spaces and smart home setups.

Comprehensive Environmental Protection

Waterproof design withstands soot, combustion gases, and moisture exposure while maintaining accurate temperature readings and electrical integrity.

Reliable System Integration

MOLEX terminations with heat shrink protection ensure secure connections to smart home systems, maintaining reliability under thermal stress and vibration.

Frequently Asked Questions

Why does standard PT100 fail in chimney applications? +

Standard PT100 sensors use conventional cable insulation that begins degrading at temperatures above 200°C. At 600°C chimney exhaust temperatures, this insulation quickly breaks down, causing short circuits, sensor failure, and potential safety hazards within days of operation.

How does mica stainless steel braided cable withstand extreme heat? +

The mica core provides excellent electrical insulation at temperatures up to 1000°C, while the stainless steel braiding offers mechanical protection and heat dissipation. This two-layer construction maintains both thermal endurance and cable flexibility, unlike rigid ceramic alternatives.

What is the purpose of the 210mm heat shrink at cable ends? +

The extended heat shrink provides additional thermal protection at the transition point between high-temperature and standard temperature zones. It prevents heat damage to termination points and ensures reliable connections to control systems outside the high-heat environment.

Can this sensor be used in other high-temperature applications? +

Yes, the GAIMC-PT100 GTS300 is suitable for various high-temperature applications including industrial furnaces, engine exhaust monitoring, boiler systems, and any environment requiring reliable temperature sensing up to 600°C with exposure to harsh gases and particulates.

How does the 2-wire configuration affect accuracy in chimney applications? +

While 3-wire or 4-wire configurations offer better lead resistance compensation, the 2-wire design simplifies installation in high-temperature environments. For chimney applications where cable runs are typically short (1.5m in this case), the lead resistance error is minimal and acceptable for combustion control and safety monitoring purposes.

Ready to Solve Your High-Temperature Sensing Challenges?

Discover how GAIMC high-temperature sensor solutions can transform your chimney monitoring and other extreme environment applications. Our engineering team provides customized solutions for your specific temperature and environmental requirements.

Get Your Temperature Sensor Solution Today

Related Solutions
029-81292510

info@gaimc.com

Rm. 1208, Building B, Huixin IBC, No. 1 Zhang Bayi Road, High-tech Zone, Xi'an, Shaanxi, China

Copyright © Xi'an Gavin Electronic Technology Co., Ltd Site Map

Message Form